Connection systems and methods thereof for establishing an electrical connection through a drape

ABSTRACT

Connection systems are disclosed for establishing one or more electrical connections through a drape. An example connection system includes a first connector and a second connector configured to connect to each other. The first connector includes a first-connector housing, an electrical lead extending from the first-connector housing, and at least a first piercing element within the first-connector housing configured to pierce the drape. The first piercing element is orthogonally connected to the electrical lead. The second connector includes a second-connector housing and at least a first receptacle within the second-connector housing. The first receptacle is configured to form at least a first electrical connection of the one or more electrical connections with the first piercing element when the first connector is disposed over the second connector with the drape therebetween. Methods are also disclosed herein for establishing one or more electrical connections through a drape with the connection systems.

PRIORITY

This application is a continuation of U.S. patent application Ser. No.16/402,074, filed May 2, 2019, now U.S. Pat No. 10,772,696, which claimsthe benefit of priority to U.S. Provisional Application No. 62/673,726,filed May 18, 2018, titled “Vertical Thru-Drape Connection System ForMedical Device Placement System,” each of which is incorporated byreference in its entirety into this application.

BACKGROUND

In a typical surgical procedure, a sterile drape is placed over apatient to establish a sterile field, within which the surgicalprocedure is performed. For example, in a typical catheter-placementprocedure, a sterile drape is placed over a patient to establish asterile field for placement of the catheter. However, there is often aneed to breach the sterile barrier in order to make electricalconnections between components of various systems without compromisingthe sterility of the sterile field.

Disclosed herein is a connection system for establishing an electricalconnection through a drape and methods thereof that address at least theforegoing need.

SUMMARY

Disclosed herein is a connection system for establishing one or moreelectrical connections through a drape. The connection system includes,in some embodiments, a first connector and a second connector configuredto connect to each other. The first connector includes a first-connectorhousing, an electrical lead extending from the first-connector housing,and at least a first piercing element within the first-connector housingconfigured to pierce the drape. The first piercing element isorthogonally connected to the electrical lead. The second connectorincludes a second-connector housing and at least a first receptaclewithin the second-connector housing. The first receptacle is configuredto form at least a first electrical connection of the one or moreelectrical connections with the first piercing element when the firstconnector is disposed over the second connector with the drapetherebetween.

In some embodiments, the first-connector housing includes an integratedclip configured to clip the first connector on the second connector withthe drape between the first connector and the second connector.

In some embodiments, the integrated clip includes a pair of opposingtabs. Each tab of the pair of tabs extends from a medial portion of amajor side of the first-connector housing to a perimeter about anopening of the first-connector housing. The perimeter about the openingof the first-connector housing is shared by all sides of thefirst-connector housing.

In some embodiments, the second-connector housing includes a pair ofopposing protrusions. Each protrusion of the pair of protrusionsprotrudes from a medial portion of a major side of the second-connectorhousing. Each tab of the pair of tabs of the first-connector housingincludes a through hole configured to accept a protrusion of the pair ofprotrusions.

In some embodiments, each tab of the pair of tabs of the first-connectorhousing is flared away from the other tab of the pair of tabs. Eachprotrusion of the pair of protrusions of the second-connector housing isbeveled or chamfered. A combination of the flared tabs and the beveledor chamfered protrusions facilitate disposal of the first connector overthe second connector.

In some embodiments, each tab of the pair of tabs of the first-connectorhousing is flexibly attached to the first-connector housing tofacilitate removal of the first connector from the second connector bydeflecting each tab away from the other tab.

In some embodiments, minor sides of each housing of the first-connectorhousing and the second-connector housing are dissimilar. Each minor sideof the minor sides of the first-connector housing have a matching minorside of the minor sides of the second-connector housing. This enforces asingle orientation of the first connector when disposing the firstconnector over the second connector.

In some embodiments, the first piercing element is a jack plug having aneedle-like tip electrical contact, one or more ring electricalcontacts, and a sleeve electrical contact. The first receptacle is ajack having complementary electrical contacts.

In some embodiments, the connection system further includes a secondpiercing element and a third piercing element within the first-connectorhousing and a second receptacle and a third receptacle within thesecond-connector housing. The second piercing element and the thirdpiercing element are orthogonally connected to the electrical lead. Eachpiercing element of the first, second, and third piercing elements areconfigured to pierce the drape in a different location than the otherpiercing elements. The second receptacle and the third receptacle areconfigured to form at least a second electrical connection and a thirdelectrical connection of the one or more electrical connectionsrespectively with the second piercing element and the third piercingelement when the first connector is disposed over the second connectorwith the drape therebetween.

In some embodiments, the first-connector housing includes a pair ofopposing finger pads configured for pushing the first connector onto thesecond connector or pulling the first connector off of the secondconnector. Each finger pad of the pair of finger pads includes adepression between the medial portion of the major side of thefirst-connector housing including the finger pad and a closed end of thefirst-connector housing.

Also disclosed herein is a connection system for establishing aplurality of electrical connections through a drape. The connectionsystem includes, in some embodiments, a tether connector and a finconnector configured to connect to each other. The tether connector iscoupled to a stylet configured to be removably disposed in a catheter.The tether connector includes a tether-connector housing, an electricallead extending from the tether-connector housing, and a plurality ofpiercing elements within the tether-connector housing. Thetether-connector housing includes an integrated clip having an opposingpair of tabs. Each tab of the pair of tabs includes a through hole. Theplurality of piercing elements within the tether-connector housing areorthogonally connected to the electrical lead extending from thetether-connector housing. Each piercing element of the plurality ofpiercing elements is configured to pierce a sterile side of the drape ina different location than the other piercing elements. The fin connectoris part of a tip-location sensor configured to sense a location of a tipof the catheter when the stylet is disposed in the catheter. The finconnector includes a fin-connector housing and a plurality ofreceptacles within the fin-connector housing. The fin-connector housingincludes a pair of opposing protrusions. Each protrusion of the pair ofprotrusions is configured to insert into a corresponding through hole ofthe pair of tabs of the tether connector housing for clipping the tetherconnector to the fin connector. The plurality of receptacles within thefin-connector housing are orthogonal to a body of the tip-locationsensor. The plurality of receptacles are configured to form theplurality of electrical connections with the plurality of piercingelements when the tether connector is disposed over the fin connectorwith the drape therebetween.

In some embodiments, each tab of the pair of tabs of thetether-connector housing extends from a medial portion of a major sideof the tether-connector housing to a perimeter about an opening of thetether-connector housing. The perimeter about the opening of thetether-connector housing is shared by all sides of the tether-connectorhousing. Each protrusion of the pair of protrusions of the fin-connectorhousing protrudes from a medial portion of a major side of thefin-connector housing.

In some embodiments, each tab of the pair of tabs of thetether-connector housing is flared away from the other tab of the pairof tabs. Each protrusion of the pair of protrusions of the fin connectoris beveled or chamfered. A combination of the flared tabs and thebeveled or chamfered protrusions facilitate disposal of the tetherconnector over the fin connector.

In some embodiments, each tab of the pair of tabs of thetether-connector housing is flexibly attached to the tether-connectorhousing to facilitate removal of the tether connector from the finconnector by deflecting each tab away from the other tab.

In some embodiments, minor sides of each housing of the tether-connectorhousing and the fin-connector housing are dissimilar. Each minor side ofthe minor sides of the tether-connector housing having a matching minorside of the minor sides of the fin-connector housing. This enforces asingle orientation of the tether connector when disposing the tetherconnector over the fin connector.

In some embodiments, the tether-connector housing includes a pair ofopposing finger pads configured for pushing the tether connector ontothe fin connector or pulling the tether connector off of the finconnector. Each finger pad of the pair of finger pads includes adepression between the medial portion of the major side of thetether-connector housing including the finger pad and a closed end ofthe tether-connector housing.

Also disclosed herein is a method for establishing one or moreelectrical connections through a drape with a connection system. Themethod includes, in some embodiments, placing the drape over a secondconnector of a connection system, the second connector including asecond-connector housing having dissimilar minor sides; aligning a firstconnector of the connection system with the second connector, the firstconnector including a first-connector housing having dissimilar minorsides; disposing the first connector over the second connector with thedrape between the first connector and the second connector, the drapeself-tightening over the second connector during the disposing of thefirst connector over the second connector; piercing a sterile side ofthe drape with at least a first piercing element within thefirst-connector housing orthogonally connected to an electrical leadextending from the first-connector housing; inserting the first piercingelement into at least a first receptacle within the second-connectorhousing; and forming the one or more electrical connections between thefirst piercing element of the first connector and the first receptacleof the second connector. Aligning the first connector of the connectionsystem with the second connector includes matching each minor side ofthe minor sides of the first-connector housing with a matching minorside of the minor sides of the second-connector housing, therebyenforcing a single orientation of the first connector to the secondconnector.

In some embodiments, disposing the first connector over the secondconnector includes inserting each protrusion of a pair of opposingprotrusions protruding from a medial portion of a major side of thesecond-connector housing into a corresponding through hole of a tab of apair of opposing tabs extending from a medial portion of a major side ofthe first-connector housing.

In some embodiments, piercing the sterile side of the drape with thefirst piercing element includes simultaneously piercing the sterile sideof the drape in two other locations with a second and a third piercingelement within the first-connector housing orthogonally connected to theelectrical lead extending from the first-connector housing.

In some embodiments, the method further includes disposing a stylet in acatheter, the first connector being a tether connector coupled to thestylet; and sensing a location of a tip of the catheter in a patient,the second connector being a fin connector of a tip-location sensor on achest of the patient under the drape. Disposing the first connector overthe second connector includes disposing the tether connector over thefin connector with a downward motion substantially orthogonal to thetip-location sensor.

These and other features of the concepts provided herein will becomemore apparent to those of skill in the art in view of the accompanyingdrawings and following description, which disclose particularembodiments of such concepts in greater detail.

DRAWINGS

FIG. 1 illustrates a block diagram of a catheter-placement system forplacing a catheter in a body of a patient in accordance with someembodiments.

FIG. 2 illustrates the catheter-placement system and the patient inaccordance with some embodiments.

FIG. 3 illustrates a stylet including a tether connector of thecatheter-placement system in accordance with some embodiments.

FIG. 4 illustrates a tip-location sensor including a fin connector ofthe catheter-placement system in accordance with some embodiments.

FIG. 5 illustrates a perspective view of a first connector and a secondconnector of a connection system in accordance with some embodiments.

FIG. 6 illustrates a view within a housing of the first connector inaccordance with some embodiments.

DESCRIPTION

Before some particular embodiments are disclosed in greater detail, itshould be understood that the particular embodiments disclosed herein donot limit the scope of the concepts provided herein. It should also beunderstood that a particular embodiment disclosed herein can havefeatures that can be readily separated from the particular embodimentand optionally combined with or substituted for features of any of anumber of other embodiments disclosed herein.

Regarding terms used herein, it should also be understood the terms arefor the purpose of describing some particular embodiments, and the termsdo not limit the scope of the concepts provided herein. Ordinal numbers(e.g., first, second, third, etc.) are generally used to distinguish oridentify different features or steps in a group of features or steps,and do not supply a serial or numerical limitation. For example,“first,” “second,” and “third” features or steps need not necessarilyappear in that order, and the particular embodiments including suchfeatures or steps need not necessarily be limited to the three featuresor steps. Labels such as “left,” “right,” “top,” “bottom,” “front,”“back,” and the like are used for convenience and are not intended toimply, for example, any particular fixed location, orientation, ordirection. Instead, such labels are used to reflect, for example,relative location, orientation, or directions. Singular forms of “a,”“an,” and “the” include plural references unless the context clearlydictates otherwise.

With respect to “proximal,” a “proximal portion” or a “proximal endportion” of, for example, a catheter disclosed herein includes a portionof the catheter intended to be near a clinician when the catheter isused on a patient. Likewise, a “proximal length” of, for example, thecatheter includes a length of the catheter intended to be near theclinician when the catheter is used on the patient. A “proximal end” of,for example, the catheter includes an end of the catheter intended to benear the clinician when the catheter is used on the patient. Theproximal portion, the proximal end portion, or the proximal length ofthe catheter can include the proximal end of the catheter; however, theproximal portion, the proximal end portion, or the proximal length ofthe catheter need not include the proximal end of the catheter. That is,unless context suggests otherwise, the proximal portion, the proximalend portion, or the proximal length of the catheter is not a terminalportion or terminal length of the catheter.

With respect to “distal,” a “distal portion” or a “distal end portion”of, for example, a catheter disclosed herein includes a portion of thecatheter intended to be near or in a patient when the catheter is usedon the patient. Likewise, a “distal length” of, for example, thecatheter includes a length of the catheter intended to be near or in thepatient when the catheter is used on the patient. A “distal end” of, forexample, the catheter includes an end of the catheter intended to benear or in the patient when the catheter is used on the patient. Thedistal portion, the distal end portion, or the distal length of thecatheter can include the distal end of the catheter; however, the distalportion, the distal end portion, or the distal length of the catheterneed not include the distal end of the catheter. That is, unless contextsuggests otherwise, the distal portion, the distal end portion, or thedistal length of the catheter is not a terminal portion or terminallength of the catheter.

Unless defined otherwise, all technical and scientific terms used hereinhave the same meaning as commonly understood by those of ordinary skillin the art.

In a typical surgical procedure, a sterile drape is placed over apatient to establish a sterile field, within which the surgicalprocedure is performed. For example, in a typical catheter-placementprocedure, a sterile drape is placed over a patient to establish asterile field for placement of the catheter. However, there is often aneed to breach the sterile barrier in order to make electricalconnections between components of various systems without compromisingthe sterility of the sterile field.

Disclosed herein is a connection system for establishing an electricalconnection through a drape and methods thereof that address at least theforegoing need.

For example, a connection system includes, in some embodiments, a firstconnector and a second connector configured to connect to each other.The first connector includes a first-connector housing, an electricallead extending from the first-connector housing, and at least a firstpiercing element within the first-connector housing configured to piercethe drape. The first piercing element is orthogonally connected to theelectrical lead. The second connector includes a second-connectorhousing and at least a first receptacle within the second-connectorhousing. The first receptacle is configured to form at least a firstelectrical connection of the one or more electrical connections with thefirst piercing element when the first connector is disposed over thesecond connector with the drape therebetween. An example method forestablishing one or more electrical connections through the drape withthe foregoing connection system is set forth below.

An example catheter-placement system incorporating the connection systemwill be at least initially described to provide context for theconnection system. It should be understood the connection system is notlimited to the example catheter-placement system. Indeed, the connectionsystem can be incorporated into any system of various systems having aneed to breach a sterile barrier between components of the system inorder to make electrical connections therebetween without compromisingthe sterility of the sterile field.

FIG. 1 illustrates a block diagram of a catheter-placement system 10 forplacing a catheter 72 in a body of a patient 70 in accordance with someembodiments. FIG. 2 illustrates the catheter-placement system 10 and thepatient 70 in accordance with some embodiments. The catheter-placementsystem 10 is configured for assisting a clinician in placing thecatheter 72 in a vasculature of the patient 70. As shown, thecatheter-placement system 10 includes a console 20 including a display30, an ultrasound probe 40, and a tip-location sensor 50 configured forplacement on the patient's chest or some other portion of the patient'sbody.

FIG. 3 illustrates a stylet 130 including a tether connector 132 of thecatheter-placement system 10 in accordance with some embodiments. Thestylet 130 is employed with the catheter 72 during insertion of thecatheter 72 into the vasculature of the patient 70. The stylet 130includes a core wire 138 configured to be removably disposed in a lumenof the catheter 72 during a catheter-placement procedure, therebyenabling a distal tip 76 of the catheter 72 to be tracked by thecatheter-placement system 10 using one or more of modalities for guidingthe catheter 72 to a desired location within the patient's vasculatureafter insertion of the catheter 72 into a percutaneous insertion site 73of the patient 70. The one or more modalities include, but are notlimited to ultrasound-based imaging of subcutaneous tissue of thepatient in preparation for insertion of the catheter 72; magnet-basedtracking for determining orientation, advancement direction, and generalinternal location of the distal tip 76 of the catheter 72; or ECG-basedconfirmation for confirming the distal tip 76 of the catheter 72 ispositioned at a desired location for which ECG lead connector 151 isprovided. (See FIG. 4 for ECG lead connector 151.) The stylet 130further includes a tether 134 proximally extending from a handle 136,the tether 134 terminating at a proximal end thereof with the tetherconnector 132. The tether connector 132 is configured to mechanicallycouple and electrically connect with a fin connector 152 of thetip-location sensor 50 as shown in at least FIGS. 1-4 in accordance withsome embodiments of a connection system 100.

Additional details for the catheter-placement system 10 shown in FIGS.1-3 can be found in U.S. Pat. No. 9,649,048, which is incorporated byreference in its entirety into this application.

FIG. 4 illustrates the tip-location sensor 50 and the fin connector 152of the catheter-placement system 10 in accordance with some embodiments.As shown, the fin connector 152 is disposed on the tip-location sensor50 of the catheter-placement system 10. Again, the tether connector 132is configured to mechanically couple and electrically connect with thefin connector 152, which enables the catheter-placement system 10 totrack the distal tip 76 of the catheter 72. A drape including a steriledrape is configured to provide a sterile field about the patient 70. Thedrape can be interposed between the tip-location sensor 50 (e.g., underthe sterile drape in a non-sterile field) and the stylet 130 (e.g., overthe sterile drape in the sterile field). As set forth in more detailbelow, the tether connector 132 includes at least a first piercingelement 142 within a body of the tether connector 132, wherein the firstpiercing element 142 is configured to pierce the drape and insert intoat least a first receptacle 156 of the fin connector 152 to electricallyconnect the tether connector 132 and the fin connector 152. As bestshown in FIG. 5, at least the first receptacle 156 of one or morereceptacles in the fin connector 152 is orthogonal to a body of thetip-location sensor 50.

While not shown in FIG. 4, the catheter-placement system 10, or theconnection system 100 thereof, can include one or more light-emittingdiodes (“LEDs”) configured to change from a first state to a secondstate to indicate success in forming one or more electrical connectionsbetween the tether connector 132 and the fin connector 152. The one ormore LEDs can include an LED on the tip-location sensor 50, an LED onthe tether connector 132, or both of the foregoing LEDs. Upon success informing the one or more electrical connections between the tetherconnector 132 and the fin connector 152, each LED of the one or moreLEDs can change from a first state of being off to a second state ofbeing on, a first state of being one color (e.g., red) to a second stateof being another color (e.g., green), a first state of blinking light toa second state of a solid light, or various combinations thereof. EachLED of the one or more LEDs is configured to change from the first stateto the second state upon completion of a dedicated LED circuit for thechange of state upon forming the one or more electrical connections. TheLED on the tip-location sensor 50 is configured to be bright enough tosee through a drape, thus enabling a clinician to see a change from thefirst state to the second state upon forming one or more electricalconnections between the tether connector 132 and the fin connector 152even when the drape is in place.

In view of the foregoing catheter-placement system 10, the connectionsystem 100 includes a first connector such as the tether connector 132having the tether 134 and a second connector such as the fin connector152 configured for mechanically coupling and establishing one or moreelectrical connections through a sterile drape without compromising thesterile field set up by the sterile drape. Having described theconnection system 100 in the context of the catheter-placement system10, additional details for the first connector and the second connectorof the connection system 100 will now be described with theunderstanding the connection system 100 is not limited to the foregoingcatheter-placement system 10. For convenience, the first connector andthe second connector of the connection system 100 will now respectivelyassume the reference numerals 132 and 152. Likewise, an electrical leadof the first connector will now assume the reference numeral 134.

FIG. 5 illustrates a perspective view of the first connector 132 and thesecond connector 152 of the connection system 100 in accordance withsome embodiments. FIG. 6 illustrates a view within a housing 140 of thefirst connector 132 in accordance with some embodiments.

Again, the connection system 100 includes the first connector 132 andthe second connector 152, which are configured for mechanically couplingand establishing one or more electrical connections through a steriledrape without compromising the sterile field set up by the steriledrape. The first connector 132 includes the first-connector housing 140,the electrical lead 134 extending from the first-connector housing 140,and at least a first piercing element 142 having one or more electricalcontacts within the first-connector housing 140 configured to pierce thesterile drape. The second connector 152 includes a second-connectorhousing 154 and at least a first receptacle 156 having one or moreelectrical contacts within the second-connector housing 154. Eachhousing of the first-connector housing 140 and the second-connectorhousing 154 is molded from a medically acceptable polymer such as athermoplastic.

Beginning with the configuration of the first connector 132 and thesecond connector 152 of the connection system 100 for mechanicallycoupling the first connector 132 and the second connector 152, thefirst-connector housing 140 includes an integrated clip 144 configuredto clip the first connector 132 on the second connector 152 with thedrape between the first connector 132 and the second connector 152. Theintegrated clip 144 of the first-connector housing 140 includes a pairof opposing tabs 146 with a corresponding pair of through holes 147, ofwhich through holes 147 only one through hole is shown in FIG. 5. Eachtab of the pair of tabs 146 extends from a medial portion of a majorside, or long side, of the first-connector housing 140 to a perimeterabout a primary opening 148 (see FIG. 6) of the first-connector housing140. The perimeter about the primary opening 148 of the first-connectorhousing 140 is shared by all sides of the first-connector housing 140.Because the first-connector housing 140 is molded of a medicallyacceptable polymer and each tab of the pair of tabs 146 extends from amedial portion of a major side of the first-connector housing 140, eachtab of the pair of tabs 146 is flexibly attached to the first-connectorhousing 140. Each tab of the pair of tabs 146 of the first-connectorhousing 140 is also flared away from the other tab of the pair of tabs146 as best shown in FIG. 6.

As a complement to the integrated clip 144 of the first-connectorhousing 140, the second-connector housing 154 includes a pair ofopposing protrusions 158, of which pair of protrusions 158 only oneprotrusion is shown in FIG. 5. Each protrusion of the pair ofprotrusions 158 protrudes from a medial portion of a major side, or longside, of the second-connector housing 154. The protrusion in each majorside of the second-connector housing 154 is configured to insert in arespective through hole of the pair of tabs 146. In other words, thethrough hole in each tab of the pair of tabs 146 of the first-connectorhousing 140 is configured to accept a respective protrusion of the pairof protrusions 158. Each protrusion of the pair of protrusions 158 ofthe second-connector housing 154 is beveled or chamfered as shown inFIG. 5.

A combination of the flared, flexibly attached pair of tabs 146 offirst-connector housing 140 and the beveled or chamfered pair ofprotrusions 158 of the second-connector housing 154 facilitates disposalof the first connector 132 over the second connector 152 and theresulting mechanical coupling therebetween. Mechanistically, the beveledor chamfered pair of protrusions 158 and the flared, flexibly attachedpair of tabs 146 cooperate such that each tab of the pair of tabs 146 issmoothly deflected away from the other tab of the pair of tabs 146 whiledisposing the first connector 132 over the second connector 152 untilthe pair of protrusions 158 are respectively seated in the pair ofthrough holes 147 of the pair of tabs 146, thereby mechanically couplingthe first connector 132 over the second connector 152. The combinationof the flared, flexibly attached pair of tabs 146 of first-connectorhousing 140 and the beveled or chamfered pair of protrusions 158 of thesecond-connector housing 154 also facilitates mechanical decoupling andremoval of the first connector 132 from the second connector 152.Mechanistically, each tab of the flared pair of tabs 146 is configuredto deflect away from the other tab of the pair of tabs 146 by pullingeach tab away from the other tab as shown in FIG. 6. Pulling each tab ofthe pair of tabs 146 away from the other tab of the pair of tabs 146,unseats the pair of protrusions 158 from the pair of through holes 147of the pair of tabs 146, thereby mechanically decoupling the firstconnector 132 from the second connector 152 for removing the firstconnector 132 from the second connector 152.

Minor sides, or short sides, of each housing of the first-connectorhousing 140 and the second-connector housing 154 are dissimilar. This isbest shown in FIG. 6 for the minor sides of the first-connector housing140. Each minor side of the minor sides of the first-connector housing140 has a matching minor side of the minor sides of the second-connectorhousing 154. This enforces a single orientation of the first connector132 when disposing the first connector 132 over the second connector152. The minor side of the first-connector housing 140 opposite theminor side including the electrical lead 134 therethrough also includesa notch 149 forming a secondary opening in the first-connector housing140 configured to accept a fin-like extension 159 of thesecond-connector housing 154 when disposing the first connector 132 overthe second connector 152. This further enforces a single orientation ofthe first connector 132 when disposing the first connector 132 over thesecond connector 152.

The first-connector housing 140 includes a pair of opposing finger pads145, of which pair of finger pads 145 only one finger pad is shown inFIG. 5. The pair of finger pads 145 is configured for pushing the firstconnector 132 onto the second connector 152 or pulling the firstconnector 132 off of the second connector 152. Each finger pad of thepair of finger pads 145 includes a depression between the medial portionof the major side of the first-connector housing 140 including thefinger pad and a closed end of the first-connector housing 140. As shownin FIG. 5, the closed end of the first-connector housing 140 can alsoinclude a finger pad configured for pushing the first connector 132 ontothe second connector 152.

Continuing with the configuration of the first connector 132 and thesecond connector 152 of the connection system 100 for establishing oneor more electrical connections between the first connector 132 and thesecond connector 152 through a sterile drape, the first piercing element142 of one or more piercing elements within the first-connector housing140 is configured to pierce the drape from a sterile side of the drapeand insert in the first receptacle 156 of one or more receptacle withinthe second-connector housing 154, thereby forming at least oneelectrical connection of the one or more electrical connections when thefirst connector 132 is disposed over the second connector 152 with thedrape therebetween. As set forth below, each of the first piercingelement 142 and the first receptacle 156 can include more than oneelectrical contact. Therefore, more than one electrical connection canbe formed when the first piercing element 142 is inserted in the firstreceptacle 156.

Beginning with an embodiment in which the first piercing element 142 isthe only piercing element within the first-connector housing 140, thefirst piercing element 142 can be a tip-sleeve (“TS”) jack plug having aneedle-like tip electrical contact and a sleeve electrical contactconfigured to make at least two of the one or more electricalconnections upon insertion of the first piercing element 142 into acomplementary jack as the first receptacle 156 within thesecond-connector housing 154. Alternatively, the first piercing element142 can be a tip-ring-sleeve (“TR_(n)S”) jack plug having a needle-liketip, n ring electrical contacts with n≥1 (N), and a sleeve electricalcontact configured to make at least three of the one or more electricalconnections upon insertion of the first piercing element 142 into acomplementary jack as the first receptacle 156 within thesecond-connector housing 154. Each additional ring electrical contact ofthe first piercing element 142 when configured as a TRnS jack plug canbe configured to support an additional communication channel for datatransfer between the first piercing element 142 and the first receptacle156. Regardless of whether the first piercing element 142 a TS orTR_(n)S jack plug, the first piercing element 142 is orthogonallyconnected to the electrical lead 134. That is, the first piercingelement 142 is at an approximately 90° angle to the electrical lead 134extending from the first-connector housing 140 to which the firstpiercing element 142 is connected.

Continuing with another embodiment in which the first piercing element142 is the only piercing element within the first-connector housing 140,the first piercing element 142 can be a blade-like end portion of aprinted circuit board having the one or more electrical contacts printedthereon to make the one or more electrical connections upon insertion ofthe first piercing element 142 into a complementary slot as the firstreceptacle 156 within the second-connector housing 154. Each additionalelectrical contact printed on the blade-like end portion of the printedcircuit board of the first piercing element 142 can be configured tosupport an additional communication channel for data transfer betweenthe first piercing element 142 and the first receptacle 156. Like the TSjack plug and TR_(n)S jack-plug embodiments of the first piercingelement 142, the first piercing element 142 is also orthogonallyconnected to the electrical lead 134 when the first piercing element 142is configured as a blade-like end portion of a printed circuit board.That is, the first piercing element 142 is at an approximately 90° angleto the electrical lead 134 extending from the first-connector housing140 to which the first piercing element 142 is connected.

Continuing with the embodiment of FIGS. 5 and 6, in which the firstpiercing element 142 is one piercing element of a number of piercingelements, the first piercing element 142 can be accompanied by a secondpiercing element 141 and a third piercing element 143 within thefirst-connector housing 140, each piercing element of the first, second,and third piercing elements 141, 142, and 143 having one or moreelectrical contacts. In such embodiments, the first receptacle 156 canbe accompanied by a second receptacle 155 and a third receptacle 157within a second-connector housing 150, each receptacle of the first,second, and third receptacles 155, 156, and 157 having one or moreelectrical contacts complementary to the one or more electrical contactsof the first, second, and third piercing elements 141, 142, and 143 toform at least three electrical connections when the first connector 132is disposed over the second connector 152 with the drape therebetween.Each piercing element of the first, second, and third piercing elements142, 141, and 143 is orthogonally connected to the electrical lead 134.In addition, each piercing element of the first, second, and thirdpiercing elements 142, 141, and 143 is configured to pierce the steriledrape in a different location than the other piercing elements.

While not shown, a drape seal can be disposed within the first connector132 around a proximal-end portion of any one or more piercing elementsof the first, second, and third piercing elements 141, 142, and 143,depending upon the embodiment. The drape seal can be a self-sealingpolymeric septum configured as a sticker with a pressure-sensitiveadhesive on a drape-facing side of the drape seal configured to adhereto the drape about a piercing thereof. When the first connector 132 andthe second connector 152 are disconnected, the drape seal is configuredto selectively pull away from the first connector 132, thereby sealingthe drape.

Methods for establishing one or more electrical connections through adrape with the connection system 100 include, in some embodiments,placing the drape over the second connector 152 of the connection system100, the second connector 152 including the second-connector housing 154having dissimilar minor sides; aligning the first connector 132 of theconnection system 100 with the second connector 152, the first connector132 including the first-connector housing 140 having dissimilar minorsides; disposing the first connector 132 over the second connector 152with the drape between the first connector 132 and the second connector152, the drape self-tightening over the second connector 152 during thedisposing of the first connector 132 over the second connector 152;piercing a sterile side of the drape with at least the first piercingelement 142 within the first-connector housing 140 orthogonallyconnected to the electrical lead 134 extending from the first-connectorhousing 140; inserting the first piercing element 142 into at least thefirst receptacle 156 within the second-connector housing 154; andforming the one or more electrical connections between the firstpiercing element 142 of the first connector 132 and the first receptacle156 of the second connector 152. Aligning the first connector 132 of theconnection system 100 with the second connector 152 includes matchingeach minor side of the minor sides of the first-connector housing 140with the matching minor side of the minor sides of the second-connectorhousing 154, thereby enforcing a single orientation of the firstconnector 132 to the second connector 152.

Disposing the first connector 132 over the second connector 152 includesinserting each protrusion of the pair of opposing protrusions 158protruding from the medial portion of a major side of thesecond-connector housing 154 into a corresponding through hole of a tabof the pair of opposing tabs 146 extending from the medial portion of amajor side of the first-connector housing 140.

Piercing the sterile side of the drape with the first piercing element142 includes simultaneously piercing the sterile side of the drape intwo other locations with the second piercing element 141 and the thirdpiercing element 143 within the first-connector housing 140 orthogonallyconnected to the electrical lead 134 extending from the first-connectorhousing 140.

The methods can further include disposing the stylet in a catheter, thefirst connector 132 being the tether connector 132 coupled to thestylet; and sensing the location of a tip of the catheter in a patient,the second connector 152 being the fin connector 152 of the tip-locationsensor 50 on a chest of the patient under the drape. Disposing the firstconnector 132 over the second connector 152 includes disposing thetether connector 132 over the fin connector 152 with a downward motionsubstantially orthogonal to the tip-location sensor.

The methods can further include disposing the first connector 132 overthe second connector 152 by pushing the first connector 132 onto thesecond connector 152 using at least the pair of opposing finger pads 145of the first connector 132. Each finger pad of the pair of finger pads145 includes the depression between the medial portion of a major sideof the first-connector housing 140 including the finger pad and theclosed end of the first-connector housing 140.

The methods can further include sealing the drape with the drape sealdisposed within the first connector 132 around at least the proximal-endportion of the first piercing element 142. When the first connector 132and the second connector 152 are disconnected, the drape sealselectively pulls away from the first connector 132, thereby sealing thedrape.

Methods can further include confirming success in forming the one ormore electrical connections by a change from the first state of the LEDon the first connector 132 to the second state of the LED upon formingthe one or more electrical connections.

While some particular embodiments have been disclosed herein, and whilethe particular embodiments have been disclosed in some detail, it is notthe intention for the particular embodiments to limit the scope of theconcepts provided herein. Additional adaptations or modifications canappear to those of ordinary skill in the art, and, in broader aspects,these adaptations or modifications are encompassed as well. Accordingly,departures may be made from the particular embodiments disclosed hereinwithout departing from the scope of the concepts provided herein.

What is claimed is:
 1. A connection system for establishing anelectrical connection through a drape, the system comprising: a tetherconnector coupled to a stylet, the tether connector including: ahousing; an electrical lead extending from the housing; and a firstpiercing element in the housing orthogonally connected to the electricallead, the first piercing element configured to pierce the drape; and asensor connector including a first receptacle configured to form a firstelectrical connection with the first piercing element when the tetherconnector is coupled to the sensor connector through the drape.
 2. Theconnection system according to claim 1, wherein the housing of thetether connector includes an integrated clip configured to couple thetether connector to the sensor connector.
 3. The connection systemaccording to claim 2, wherein the integrated clip includes a pair ofopposing tabs extending along opposing major sides of the tetherconnector.
 4. The connection system according to claim 3, wherein thesensor connector includes a pair of opposing protrusions on opposingmajor sides of the sensor connector, and wherein the pair of opposingtabs of the integrated clip includes openings configured to receive thepair of opposing protrusions.
 5. The connection system according toclaim 4, wherein the pair of opposing protrusions are beveled orchamfered to facilitate reception of the pair of opposing protrusions inthe openings of the integrated clip.
 6. The connection system accordingto claim 4, wherein opposing tabs are flexibly attached to the housingof the tether connector to facilitate removal of the tether connectorfrom the sensor connector by deflecting the opposing tabs away from thehousing of the tether connector.
 7. The connection system according toclaim 1, wherein the sensor connector includes opposing minor sidesdiffering in profile, and wherein the housing of the tether connectorincludes opposing minor sides matching the opposing minor sides of thesensor connector to ensure a correct orientation of the tether connectorwhen coupling to the sensor connector.
 8. The connection systemaccording to claim 1, wherein the first piercing element is a jack plughaving a needle-like tip electrical contact, one or more ring electricalcontacts, and a sleeve electrical contact, and wherein the firstreceptacle of the sensor connector is a jack having complementaryelectrical contacts.
 9. The connection system according to claim 1,further comprising: a second piercing element and a third piercingelement in the housing of the tether connector orthogonally connected tothe electrical lead, each of the second piercing element and the thirdpiercing element configured to pierce the drape; and a second receptacleand a third receptacle in the sensor connector configured to form asecond electrical connection and a third electrical connection,respectively, with the second piercing element and the third piercingelement when the tether connector is coupled to the sensor connectorthrough the drape.
 10. The connection system according to claim 1,wherein the housing of the tether connector includes a pair of opposingfinger pads.
 11. The connection system according to claim 10, whereinthe housing of the tether connector includes opposing tabs configured tocouple the tether connector to the sensor connector, wherein theopposing tabs are positioned in line with the pair of opposing fingerpads.
 12. The connection system according to claim 11, wherein each ofthe opposing finger pads includes a depression.